







| These are templates cut for the seat base and curved cushion for the transitional reading place. Both were cut on the vinyl plotter, using Inkscape and SignCut Pro. This saved a LOT of time - great being able to "print" full-sized patterns. |
| The form that was used for 70" long bent components. Remember to cover the working surfaces with (preferably reinforced) plastic packaging tape - really helps with cleanup of squeeze-out. |
| These are the 40" bent laminated back slats - they have 4 5/16" plies - all matched from the same resawn 6/4 stock. |
| A stack of 70" curved laminations ready to be trimmed. |
| 4/4 oak clamped up for the 16" wide arched front aprons. The rectangular opening for the long intensive side piece is glued as a gap - I'm not any good at chiseling inside corners. |
| 7' long oak "headrest". 2" thick, but not all the way through... |
| ...added some reinforcement to make it plenty strong... |
| Close-up of the mortise. The ends of the mortise were eventually chiseled square. |
| Checking the fit, and the curve of the back (upside down). |
| When the cushions arrived from Yacht Canvas in Annapolis, MD., we tested the fit with a mocked-up intensive side bench. This cushion is 6'6" long. |
| The intensive side back with headrest. Note - strategically placed 20" recumbent trike tire in foreground for size reference. |
| The back - trying for comfort, not ergonomics. |
| Roughing out the frame for the curved transitional side reading place. |
| With the curved back slats and cushion in place, it's starting to look like something you could sit on...but not a good idea (being held up by a wedge of ply). |
| The solid 3" x 2" x 6' quartersawn pin oak seat edge was mortised to accept the first slat and floating tenon. |
| Just about ready to add some finish. The final mock-up of the intensive side reading place. No glue yet - friction is the only thing holding it all together! |
| All finish was hand-wiped - I used a boiled linseed oil / poly blend to make the grain of the maple pop. These are the short radiuses for the back of the transitional piece. |
| Final view prior to moving - note the moving dollies under the curved piece. Each weighs in excess of 500 lbs. |
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| A close-up of the laminated curves for the back of the transitional piece. There were 70 components, each cut to unique lengths to minimize aligned seams, all glued to a bent ply base skin. |